SEMI-AUTOMATIC WELDING MACHINE PERFECT BI-PULSE 522 WELDER FANTASY COOLER

The Welder Fantasy PERFECT BI-PULSE 522 device is a modern, synergic inverter power source with a separate wire feeder, integrated with a cooler and trolley, offering a wide range of possibilities for welding operations. Its main advantages include the ability to weld using single or double pulsed current in MIG or MAG mode, as well as the possibility of using synergic settings.

Reliability and a wide range of applications ensure that the devices meet the expectations of even the most demanding users. The multifunctional inverter welding semi-automatic machine Welder Fantasy PERFECT BI-PULSE 522 with a separate feeder, equipped with a cooler, trolley, and a 4-roll wire feeder, is designed for manual arc welding of metals and metal alloys using the following methods:

• MIG/MAG with double pulse option,
• MIG/MAG with single pulse option,
• MIG/MAG – continuous welding,
• Brazing,
• SPOT spot welding,
• MMA,
• TIG Lift

The intuitive and easy-to-use control panel allows quick setting of all key welding parameters. The user can choose one of five menu languages:

• Polish
• English
• German
• French
• Czech

Welder Fantasy PERFECT BI-PULSE 522 is equipped with two easy-to-use control panels with color displays, enabling fast adjustment of all essential welding parameters. Thanks to synergic settings, welding parameters are automatically selected according to the welding wire diameter as well as the thickness and type of material.

The device features smooth adjustment of welding voltage and current and is equipped with an overload thermal protection system that protects against excessive overheating of electronic components.

Thanks to the use of modern IGBT technology and high-quality components, the Welder Fantasy PERFECT BI-PULSE 522 devices are ideally suited for professional welding work in industries such as automotive, metal structures, and many others.

IGBT Technology – Insulated Gate Bipolar Transistor – is a modern technology based on bipolar transistors with an insulated gate. It combines the ease of control of field-effect transistors with the high breakdown voltage and fast switching speed of bipolar transistors. The use of IGBT technology significantly extends the reliable operating life of welding devices.

AUTO – synergic settings – automatic adjustment of welding parameters such as arc voltage and current as well as wire feed speed. The device automatically selects welding parameters according to wire diameter and material thickness and type.

MIG/MAG – Arc welding with shielding gases is one of the most commonly used processes for producing welded structures. The semi-automatic welding process involves melting the edges of the welded workpiece and the consumable electrode material with the heat of an electric arc burning between a solid wire electrode and the welded part, in an inert or active gas shield.

MIG PULSE – an advanced welding method that uses the most efficient forms of molten electrode material transfer to the welded workpiece. Unlike short-circuit welding, pulsed welding does not generate spatter or cold laps. Welding positions in pulse mode are not limited, as they are derived from globular or spray transfer modes, making them significantly more efficient. By cooling the spray arc process, pulsed MIG expands the welding range, while reduced heat input prevents burn-through of thin materials. MIG PULSE is one of the best welding processes for a wide range of applications and metal types.

MIG DOUBLE PULSE – Welding using the MIG/MAG double pulse method provides a high-quality weld face appearance (scale effect). Additionally, automatic wire feeding increases welding efficiency. The MIG/MAG double pulse method allows adjustment of current pulsation (pulse balance) and wire feed speed, improving weld appearance. During MIG/MAG double pulse welding, current pulses occur in two ranges. The sequential system automatically combines two pulse levels: hot and cold.

The benefits of using the MIG/MAG double pulse method include:

• MIG/MAG double pulse welding is faster than TIG welding.
• MIG/MAG double pulse welding achieves TIG-like aesthetics.
• MIG/MAG double pulse welding causes less distortion than TIG welding.

TIG DC LIFT – welding with a tungsten electrode in an inert gas shield. This method enables welding of all types of steel, including carbon, alloy, stainless, acid-resistant steels, as well as copper alloys such as bronze or brass.

MMA – a method that uses a coated electrode consisting of a metal core covered with flux. The welder feeds the electrode as it melts into the welded workpiece to maintain a constant arc length while moving its melting end along the weld line. The device allows welding with all types of electrodes, such as basic, cellulose, rutile, and acidic electrodes.

MMA VRD – the VRD (Voltage Reduction Device) function available in MMA mode reduces the open-circuit voltage of the secondary circuit. It increases safety and reduces the risk of electric shock. The function switches welding power on and off when resistance between the electrode and the welded element is detected during welding.

ADDITIONAL FUNCTIONS:

• Inductance adjustment in MIG/MAG mode. Properly selected welding inductance reduces spatter. It depends on wire diameter, shielding gas, welding current, and welding position. Lower inductance stabilizes and concentrates the arc, while higher inductance produces a smoother weld pool and reduces spatter.
• Brazing – the device enables brazing, mainly used in the automotive industry for joining galvanized sheets.
• SPOT spot welding – a timed welding function used for tack welding, allowing uniform weld lengths.
• Arc ignition via: 2T – two-stroke, 4T – four-stroke, S-2T – special two-stroke (additional parameter settings), S-4T – special four-stroke (additional parameter settings).
• PRE GAS – adjustment of shielding gas flow time before welding.
• POST GAS – adjustment of shielding gas flow time after welding.
• HOT START – a function that facilitates arc ignition in MMA mode by temporarily increasing welding current.
• ARC FORCE – stabilizes the arc by maintaining constant arc voltage regardless of arc length and helps control spatter.
• VRD – reduced open-circuit voltage.

DEVICE FEATURES:

• possibility of MIG PULSE welding (single pulse)
• possibility of MIG BI-PULSE welding (double pulse)
• synergic settings
• possibility of TIG DC LIFT welding (TIG torch not included)
• possibility of MMA welding (coated electrode)
• SPOT spot welding capability
• compact, solid construction
• IGBT transistors
• easy-to-use control panel (5 languages available)
• ability to save 18 user programs
• LCD display for welding parameters
• 4-meter MIG welding torch
• professional separate 4-roll wire feeder

SET EQUIPMENT:

• Welder Fantasy PERFECT BI-PULSE 522 welder,
• separate wire feeder,
• welding cooler filled with coolant,
• welding trolley,
• MIG/MAG welding torch 501D 4m EURO,
• ground cable 5 m,
• electrode holder cable 3 m,
• cables between power source and feeder 15 m,
• feed rollers 1.0–1.2U for aluminum,
• feed rollers 1.0–1.2V for steel,
• CO2/argon regulator,
• Teflon wire liner (in torch),
• steel wire liner,
• contact tips,
• user manual in Polish and warranty card.

TECHNICAL DATA:

Files for download:

User manual PERFECT BI-PULSE 522