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SEMI-AUTOMATIC WELDING MACHINE MAGIC MIG II 500 WELDER FANTASY

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Description

The multifunctional device Welder Fantasy MAGIC MIG II 500 is designed for manual arc welding using the GMAW (Gas Metal Arc Welding) method - MIG/MAG, TIG and MMA (Manual Metal Arc Welding).

"WELDER FANTASY" IS A PROTECTED AND REGISTERED TRADEMARK OF THE COMPANY FACHOWIEC.

The Welder Fantasy MAGIC MIG II 500 TOWER device is a modern, synergic inverter power source offering many possibilities when performing welding work. Its main advantages are very high power and the ability to weld in synergic MIG/MAG mode. The reliability and wide range of applications of these devices make them suitable even for the most demanding users.

The intuitive and easy-to-use control panel with a color display allows quick adjustment of all the most important welding parameters.

Thanks to synergic settings, it is possible to automatically select welding parameters according to the diameter of the welding wire as well as the thickness and type of material.

The multifunctional inverter welding semi-automatic machine Welder Fantasy MAGIC MIG II 500 4x4 TOWER is equipped with a cooler and a separate 4-roll wire feeder. The use of a liquid-cooled torch significantly increases working comfort and extends the service life of consumable parts and the torch itself.

The device features smooth adjustment of welding voltage and current and is equipped with an overload thermal protection system that protects against excessive overheating of integrated circuits.

The Welder Fantasy MAGIC MIG II 500 TOWER welding machine allows operation in the following modes:

  • MIG/MAG
  • MIG/MAG SPOT
  • FCAW,
  • TIG DC lift
  • MMA - shielded electrode welding.

 

Thanks to the use of modern IGBT technology and high-quality components, the WELDER FANTASY MAGIC MIG II 500 devices are perfectly suited for professional welding work in industries such as automotive, metal structures and many others.

 

IGBT Technology - Insulated Gate Bipolar Transistor - is a modern technology based on bipolar transistors with an insulated gate. It combines the ease of control of field-effect transistors with the high breakdown voltage and switching speed of bipolar transistors. The use of IGBT technology significantly extends the reliable service life of welding devices.

 

AUTO - synergic settings - automatic adjustment of welding parameters such as voltage and welding arc current as well as wire feed speed. The device automatically selects welding parameters according to the wire diameter and the thickness and type of material.

 

 

MIG/MAG - Gas-shielded arc welding is one of the most widely used processes for manufacturing welded structures. The semi-automatic welding process involves melting the edges of the welded workpiece and the consumable electrode material with the heat of an electric arc formed between the solid wire electrode and the welded element, under a shield of inert or active gas.

 

FCAW - Thanks to the polarity change function, it is possible to weld without shielding gas using self-shielded FCAW wire. This method uses self-shielded flux-cored wire for welding (in all positions) of normal and higher-strength steels not exceeding 510 MPa. Self-shielded wire can be used in single- and multi-layer welding processes, with power sources featuring both flat and drooping characteristics. The wire is intended for general production work, including field conditions, and for welding structures where impact toughness requirements are not specified. Welding current DC(-).

TIG DC LIFT - welding with a tungsten electrode in an inert gas shield. The application of this method enables welding of all types of steel, including carbon, alloy, stainless, acid-resistant steels, as well as copper alloys such as bronze or brass.

 

 

MMA - a method in which a coated electrode is used, consisting of a metal core covered with flux. The welder feeds the electrode as it melts into the welded workpiece in order to maintain a constant arc length while simultaneously moving its melting end along the welding line. The device enables welding with all types of electrodes, such as basic, cellulose, rutile or acidic.

 

MMA VRD - the VRD function (Voltage Reduction Device – module reducing the idle voltage of the device's secondary circuit) available in MMA mode increases safety and reduces the risk of electric shock. The function switches the welding power supply off and on when resistance between the electrode tip and the welded element is detected during welding.



ADDITIONAL FUNCTIONS:

  • Inductance adjustment in the MIG/MAG method. Properly selected welding inductance contributes to reducing spatter. It depends on the welding wire diameter, shielding gas used, current intensity and welding position. Reducing inductance makes the arc more stable and concentrated, while increasing it contributes to the formation of a more fluid weld pool and reduced spatter. Correct selection is characterized by a stable arc, uniform transfer of molten metal droplets, maintaining a constant weld pool size and a characteristic repetitive sound without spatter and explosions.
  • SPOT welding - timed welding function used for tack welding elements, enabling equal weld seam lengths.
  • AIR COOL / WATER COOL - the device enables welding in two modes. In WATER COOL mode with the liquid cooler turned on or in AIR COOL mode with the cooler turned off, used when welding thin elements.
  • Arc ignition via: 2T - two-step, 4T - four-step, 2TSD - special two-step.
  • HOT START - a function that facilitates starting MMA welding. At the moment of arc ignition, the welding current is temporarily increased to heat the material and electrode at the contact point and to properly shape the penetration and weld face in the initial phase of welding.
  • ARC FORCE - a function that stabilizes the arc by maintaining the welding arc voltage value regardless of its length and facilitates control over the amount of spatter.

 

DEVICE FEATURES:

  • separate external wire feeder
  • liquid cooler
  • possibility of MIG/MAG welding
  • synergic settings
  • possibility of TIG DC LIFT welding (the welding machine does not include a TIG torch in the set)
  • possibility of MMA welding (coated electrode)
  • possibility of SPOT welding
  • 7 memory programs
  • compact, solid construction
  • IGBT transistors
  • 60% efficiency
  • professional four-roll wire feeder

 

SET INCLUDES:

  • Welder Fantasy MAGIC MIG II 500 welding machine,
  • separate external wire feeder,
  • welding cooler filled with coolant,
  • transport chassis,
  • MIG/MAG MB501 welding torch 3m EURO,
  • ground cable 3 m.,
  • electrode holder cable 3 m.,
  • 1.0 - 1.2V feed rollers for steel (installed in the feeder),
  • 1.0 - 1.2U feed rollers for aluminum,
  • cables between the power source and feeder,
  • user manual in Polish and warranty card.

 

TECHNICAL DATA:

Supply voltage [V] 3~400
Frequency [Hz] 50/60
Protection [A] 20
Power consumption [kVA] 23.6
Supply voltage fluctuation tolerance [%] ± 10
MIG/MAG welding current range [A] 60 - 500
TIG welding current range [A] 10 - 450
MMA welding current range [A] 10 - 450
Duty cycle MIG/MAG [%]

60% 500A

100% 387 A

Welding wire diameter [mm] 0.8 - 1.6
Feeder type 4R
Wire spool diameter / weight 200 mm/5 kg; 300 mm/15kg
Insulation class H
Enclosure protection class IP21S
Weight [kg] 108

Dimensions height/width/length - power source [mm]

655 / 385 / 670

Dimensions height/width/length - feeder [mm]

580 / 320 / 420

 

Files for download:

MAGIC MIG II 500 TOWER User Manual

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